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中国汽车工业工程有限公司成立于2005年10月,是由原机械工业第四设计研究院和机械工业第五设计研究院合并重组而成,隶属于中央大型企业集团——世界500强的中国机械工业集团有限公司,总部设在天津,现有职工近3700余人,其中技术人员达2500人。
此次亮相8月份广州机器人智能装备展的展品设备是中汽工程公司涂装院研发中心于2016年4月开始的方案制定、图纸设计、采购、安装调试和工艺测试,成功集成了涂胶机器人系统。

涂胶区域分为3个工位,底涂工位、过渡工位、内部涂胶工位。包括一套液压升降台、 两套滚床、一套空中吊具、供胶系统、2台带第七轴的FANUC M-20iA底涂机器人、2台带第七轴的FANUC M-710iC/10L内部涂胶机器人,均配置3D视觉定位系统。

涂胶机器人优势在于节省人力成本和耗材成本,一次投资成本低,长期回报;质量稳定,外观型好,精度高;自动化、柔性化程度高,路径可以自由规划和修改,更改响应快;随着视觉技术的引入以及现代控制方法的支撑,能够达到整个涂胶过程的质量 检测、跟踪等功能的高度集成, 逐渐实现自动涂胶系统的智能化。

涂胶机器人的工作原理是供胶系统通过输胶管路把胶材料送到机器人工作站,沿着供 胶软管到达工具胶枪,对车体进行密封、防水、隔音降噪、防石击作业等,计量系统 对胶材料管路的压力和流量进行精确闭环控制,保证涂胶的宽度和厚度满足要求。当 机器人不工作时,胶材料从枪头循环到喷房外的回流管路。通过循环和室体外的温控 系统来实现对材料的温度控制。为了保证涂胶精度,在涂胶工位应用一套3D视觉系统 ,用于在涂胶开始前对车身的位置进行精确3D定位。

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