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MK8220/SD双砂轮数控切点跟踪曲轴磨床是国家科技重大专项课题成果,是首台进入汽车发动机主机生产线的国产设备。自2016年4月成功下线交付用户后,已在上汽通用发动机曲轴LGE生产线上使用了近一年时间,各项性能受到用户的一致好评,达到了上机、上汽通用的预期和国家科技重大专项课题成果产业化的目标。
经过近一年的调试和生产,目前MK8220/SD的加工节拍达到3分钟/根,满足生产现场的加工效率和每天生产任务需求,同时也已基本完成了机床整机可靠性及关键部件使用寿命研究。在此期间,按照汽车关键零部件加工要求,该机床于2016年底通过了上汽通用对PPK的要求。在今年第一季度,该机床还通过了质量管理PPAP的验收;现在正在协助上汽通用做机床SOP(标准操作程序),确保机床在发动机曲轴LGE生产线上更好的使用。
公司为确保设备能满足上汽通用的现场要求,技术中心安排多位技术核心力量全程跟踪服务,配合上海通用的生产需要。公司派驻现场的技术人员每周上六天班,每天下午六点多下班,回到家都要将近8点。但在他们认真负责的工作下,解决了多项机床与通用LGE生产线之间存在的问题。他们既加快了MK8220/SD投产效率,也为正在推进的新一轮重大专项课题“汽车发动机生产线用数控曲轴磨床、凸轮轴磨床”项目的验收,积累经验和数据,为汽车主机加工设备的国产化打下了坚实的基础。
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